How Do I Remove a Stripped Screw?

Removing loose screws is necessary as loose screws can cause a variety of problems. First, a loose screw can compromise the structural integrity, making the part unstable. Second, loose screws can pose a safety risk, such as causing objects to fall or mechanical failure.Removing a stripped screw can be a frustrating task, but it's manageable with the right approach and tools. Here's a step-by-step guide to help you tackle this common issue:

Assess the Damage: Examine the stripped screw to determine the extent of the damage. If the screw head is severely stripped or damaged, it might be challenging to remove.

Choose the Right Screwdriver: Select a screwdriver with a size and type that fits as snugly as possible into the stripped screw head. Sometimes, a slightly larger or smaller screwdriver may provide a better grip.

Tap with a Hammer: Gently tap the screwdriver into the stripped screwhead using a hammer. This can create extra friction and help the screwdriver grip the screw's remaining edges.

Apply Downward Pressure: While turning the screw counterclockwise (to loosen), apply downward pressure on the screwdriver. This helps maintain contact between the screwdriver and the screw, preventing further slippage.

Use Pliers or Vice Grips: If the screw remains stuck, use a pair of pliers or vice grips to grip the screw head firmly. Turn counterclockwise with steady pressure while keePing the pliers or vice grips securely attached.

Try a Rubber Band or Steel Wool: Place a rubber band or a small piece of steel wool between the stripped screw and the screwdriver. Press down firmly while turning the screwdriver counterclockwise. The added friction may help loosen the screw.

Use a Screw Extractor: If conventional methods fail, consider using a screw extractor, also known as an easy out. Drill a small hole into the stripped screw, then insert the extractor and turn it counterclockwise. The extractor's reverse-threaded design should grip the screw and remove it.

Heat the Screw: In some cases, heating the screw with a soldering iron can help break down any adhesives or corrosion that may be binding it. Once heated, attempt to remove the screw with a screwdriver or pliers.

Apply Lubricant: Spray a penetrating lubricant, such as WD-40, around the screw to loosen it from any rust or debris. Allow it to sit for a few miNutes before attempting removal.

Create a New Slot: If the screw head is too damaged, carefully cut a new slot using a hacksaw or rotary tool. Then, use a flat-head screwdriver to turn the screw counterclockwise.

Last Resort - Drilling: As a last resort, you can drill out the stripped screw. Use a drill bit slightly smaller than the screw's shaft, ensuring not to damage the threads beneath. Once you've drilled through the screw, remove the remaining screw threads with pliers or vice grips.

Remember to proceed with patience and caution, as removing stripped screws can be tricky and may require multiple attempts. Always wear safety glasses and gloves when working with tools, and take care not to damage the surrounding material.